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R&D projects


Thermal Spraying of Nanophased Powders

Rapid Manufacturing of Titanium Implants


Integration of the Security Sub-Modules Elements in the Automotive Industry

Nanostructured Thermally Sprayed Magnetic Coatings for Microwave Absorption Applications

New Generation of Aeronautical Bearings for Extreme Environmental Constraints

Development of the New Thermal Spraying Equipment and Technology for Production of Components for Marine Transport Engines

Development of Load—Bearing Fibre Reinforced Composite Based Non—Metallic Biomimetic Bone Implants

Aerosol Technologies and Hierarchical Assembly / Manufacturing for Advanced Nano—Structured Porous Materials          



thermal spraying of nanophased powders



Contract Number: G5RD-CT-2002-00862
Type of Project: FP5-Growth
Duration: 36 Months (2003-2006)

1.Katholieke Universiteit Leuven (Belgium), 2.Neorion Syros Shipyards (Greece), 3.CSGI (Italy), 4.Schlumberger (France), 5.MBN (Italy), 6.Aprilia Racing (Italy), 7.Pyrogenesis SA (Greece)

The principal aim of Nanospraying project is to develop thermal spraying of nanocrystalline powders for the production of nanostructured coatings. Coatings are specifically designed for the protection of industrial components operating under severe and extreme wear and/or corrosion conditions.
The project is based on two main lines of work:
Designing and producing (by Mechanomaking) nanocrystalline powders best suited for the application and thermal spray processing.
Modifying and adapting currently existing High Velocity Oxy Fuel and Air Plasma Spray plants to spraying of such powders.
The role of Pyrogenesis in the project is to evaluate thermal spraying techniques such as HVOF and APS and optimize deposition parameters for the production of nanostructured coatings. Pyrogenesis has also applied, at the optimum thermal spray parameters, nanostructured coatings to selected industrial components in engines and oil drilling equipment.




TEM dark field image of a WC nanocrystalline coating produced using HVOF technique

Motor engine cylinder coated with iron based nanocrystalline coating using Pyrogenesis plasma spray equipment